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High-Purity Nitrogen Generation for Food and Pharmaceutical Industries

High-Purity Nitrogen Generation for Food and Pharmaceutical Industries
Our Food and Pharmaceutical Nitrogen Generator is an innovative device engineered to produce nitrogen of the highest purity levels. This technology is a game-changer for both the food and pharmaceutical sectors.
In the Food Industry, our nitrogen generators are instrumental in preserving the freshness and quality of food products. By utilizing nitrogen for packaging, we effectively prevent oxidation, which is a common cause of spoilage. This not only extends the shelf life of food items but also ensures that consumers receive products that are as fresh and nutritious as the day they were made.
In the Pharmaceutical Industry, our nitrogen generators play a critical role in maintaining the integrity of drugs and raw materials. By providing a protective atmosphere of high-purity nitrogen, we safeguard against airborne contaminants that could compromise the efficacy and safety of pharmaceutical products.
Our commitment to innovation and excellence means that our nitrogen generators are not just tools, but trusted partners in your pursuit of excellence within the food and pharmaceutical industries.

Features

1. High-Purity Nitrogen Generation Our nitrogen generator is capable of producing nitrogen with exceptional purity, typically exceeding 99.9%. This level of purity is crucial for maintaining the safety and quality standards in both food and pharmaceutical applications.

2. Adjustable Nitrogen Flow Equipped with adjustable nitrogen output flow, our generator can be customized to meet the specific requirements of various production processes and needs, ensuring optimal performance and efficiency.

3. Automated Control Incorporating state-of-the-art automated control systems, our nitrogen generator monitors and adjusts the nitrogen output in real-time. This ensures a stable and consistent supply of nitrogen, reducing the need for manual intervention.

4. Energy-Efficient and Eco-Friendly Utilizing cutting-edge nitrogen generation technology, our generator efficiently separates nitrogen from oxygen in the air. This not only reduces energy consumption but also minimizes the environmental footprint.

5. Reliable and Stable Operation Our nitrogen generators are designed for continuous, long-term operation, providing a reliable and stable supply of nitrogen. This ensures uninterrupted production and maintains the consistency of your processes.

6. Industry-Leading Safety With safety as a paramount concern, our nitrogen generators are built to meet the stringent safety standards of the food and pharmaceutical industries. This ensures the protection of both operators and the integrity of the products.

specification

Nitrogen production	1-5000Nm³/h
Nitrogen purity	95%-99.9999%
Nitrogen pressure	0.1-1.6MPa（Adjustable）
Nitrogen dew point	0~-60℃

Process flow

The air compressor compresses the raw air into high-pressure air, sends it to the air buffer tank to stabilize the pressure, and then further removes moisture, oil mist, etc. through the filter, and freezes and dehydrates through the refrigerated dryer to remove a large amount of moisture, and then enters the third stage. The filter further filters harmful substances, and then the clean compressed air enters from the bottom of the adsorption tower. After the air flow is diffused through the air diffusion device (universal spiral or porcelain ball), it evenly enters the adsorption tower for oxygen and nitrogen adsorption and separation, and then exits from the outlet end. The nitrogen flows out and enters the nitrogen storage tank. This nitrogen production process takes about 1 minute. Afterwards, through pressure equalization and pressure reduction (to normal pressure), the adsorbed impurity components (mainly oxygen) are removed, and the regeneration of the adsorbent is completed. The two adsorption towers operate in alternating cycles, continuously feeding raw air, and continuously producing qualified nitrogen.

Application

1. Food Packaging In the food industry, nitrogen generators play a crucial role in the packaging process. By infusing high-purity nitrogen into the packaging, the shelf life of food products can be significantly extended. This method slows down oxidation and spoilage, helping to preserve the freshness and flavor of the food.

2. Food Storage Nitrogen generators are also beneficial for food storage applications. For instance, when storing grains, nuts, coffee beans, and other perishable foods, the introduction of nitrogen can effectively prevent oxidation and mold growth, thereby extending the food's shelf life.

3. Pharmaceutical Production In the pharmaceutical sector, nitrogen generators are indispensable for protecting medications and raw materials. The use of high-purity nitrogen during both production and storage processes safeguards pharmaceuticals from air-borne contaminants, ensuring their purity and potency.

4. Food Processing During food processing, nitrogen generators can be utilized in freezing, refrigeration, and freeze-drying processes. They provide a dry, cool, and preservation-friendly environment that maintains the quality and nutritional value of the food.

5. General Benefits Nitrogen generators are extensively utilized across the food and pharmaceutical industries, offering numerous benefits to manufacturers. They aid in enhancing product quality, extending product shelf life, and ensuring the safety and integrity of food and pharmaceutical products.