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Nitrogen Generators for Laser Cutting and Welding

Nitrogen is a dry, inert gas essential in many commercial and industrial applications. It's crucial for improving product quality and processes where oxygen could be harmful.

Traditional gas supply methods, like liquid or bottled nitrogen, often burden users with **hidden costs** such as rental fees, refill and delivery surcharges, order processing charges, and environmental fees.

Nitrogen Cylinders

The Lugas Advantage

Lugas Nitrogen Generator

**Lugas Nitrogen Generators** start with clean, dry compressed air to create a continuous supply of high-purity nitrogen. Generating nitrogen in-house offers a **cost-effective and reliable alternative** to cylinders or liquid nitrogen across diverse applications.

Our generators are specifically designed to meet the unique demands of the **laser-cutting and laser-welding industries**. Whether you require high production fabrication or flexible storage for varying material types and thicknesses, Lugas offers a standard product line engineered to meet your specific needs.

Lugas nitrogen gas generators for laser-cutting and laser-welding

  • ● Ideal for **large flow applications up to 5000 Nm³/hr**
  • ● **Easy installation** with minimum cost and disruption
  • ● User has **complete control** fulfilling nitrogen gas demand
Large flow application

Core Advantages

Guaranteed Performance

  • 100% functional tested at our factory
  • 1 YEAR WARRANTY

Design Quality

  • ✔ Advanced welded vessels designed for operation at high temperatures, guaranteeing **ultimate reliability** in extreme conditions
  • ✔ Compliance with international electrical and mechanical codes, **saving administration costs**

Complete Scope of Supply

  • ✔ Nitrogen flow meter as standard
  • ✔ **Advanced analyzer** - continuously measures and guarantees gas quality
  • ✔ Outlet pressure control valve

Easy to Install & Maintain

  • ✔ Rigid base frame with integrated forklift slots for **ease of movement and placement**
  • ✔ Inter-connecting piping and wiring assures **quick installation**, commissioning, and start-up with minimal costs

Safe & Reliable

  • ✔ **Eliminates the safety hazards** of transporting and storing pressurized gas cylinders or liquid nitrogen

How it Works

PSA Principle Diagram

The technologically advanced Lugas nitrogen generator operates on the **Pressure Swing Adsorption (PSA) principle** to produce a continuous, uninterrupted stream of nitrogen gas from clean, dry compressed air.

Our system utilizes **two specially designed welded vessels** with full-size top flanges, filled with **Carbon Molecular Sieve (CMS)** for the most effective, high-density filling. These vessels form a dual-bed system, joined by inter-connecting piping.

After a preset time, the control system **automatically switches the beds**. One bed is online, generating nitrogen, while the other undergoes regeneration. During regeneration, the oxygen collected in the CMS is exhausted to the atmosphere. A small portion of the outlet nitrogen gas is expanded into the bed to accelerate this regeneration process.

Features

Features illustration

PLC Controlled Operation

  • ● User-friendly PLC with advanced algorithms for maximum **reliability**
  • ● Comprehensive, proactive maintenance display
  • ● Ethernet connection for local monitoring via LAN/DCS system
  • ● Optional remote service and performance monitoring

Quality Components & Vessel Construction

  • ● Reliable **high-performance butterfly valves** designed for long service life and ease of maintenance
  • ● Specially designed absorber vessels with **full-size top flange** for effective, high-density CMS filling
  • ● Equipped with **full-size bottom inlet strainer** for maximum flow distribution, preventing CMS movement and crushing, minimizing channeling, and maximizing oxygen adsorption performance

CMS Protection

  • ● Units equipped with safety features to **eliminate risk of CMS damage** from low-quality compressed air supply, poor start-ups, and unexpected shutdowns, allowing **continuous operation for more than 10 years**

Self-Regulation and Stable Purity

  • ● User-controlled outlet flow, pressure, and purity

EcoMode for Energy Saving

  • ● EcoMode allows **additional energy saving** by maintaining purity within a narrow band of the required value
  • ● Achieved by elongating the adsorption cycle, saving valuable compressed air and nitrogen during column changeover

Specifications

Specifications table placeholder

Our Commitment to Excellence

Customer Service

Our commitment at LUGAS is to **work alongside our customers** and provide unique solutions with the highest quality products to solve your specific challenges. We recognize that **global customer service is the most important component** to any successful business.

Design

Our experienced team of design engineers constantly seeks new technologies to bring you the **highest level of performance and lowest overall operating cost**. Our R&D team continuously researches new technologies for unique advantages over competitive offerings.

Manufacture

The reliable and energy-saving LUGAS nitrogen generators are manufactured to the **highest standards of build quality** to ensure equipment reliability and high levels of performance.

Environmentally Friendly

Through both product development and manufacturing, we strive to produce high-quality products compliant with local and global environmental legislation. Our commitment to you includes **reducing carbon footprint** through energy-saving products and environmentally friendly components.

Team at work